Our Expertise
Precision and care
in every layer
of our process!
1. Production Engineering
From the outset, we collaborate and plan ahead to deliver the optimal composite solution. We offer guidance on your product’s design and the potential impact of specific design decisions.
2. Plug Construction
Once the design is finalized, we take care of constructing the plug. This can be a CNC-milled model or a handcrafted MDF model, meticulously sanded and sprayed to a smooth finish.
3. Mold Construction
Is the plug complete? Next, we create the mold, crafted from a durable combination of premium polyester and fiberglass. It is reinforced with a robust iron frame.
Ensuring a smooth start for your project!
4. Product Realization
Using the mold as a blueprint, the production process begins. At Adel Composites, we specialize in multiple production techniques:
Hand lay-up
An open-mold technique The fiber mats are impregnated with resin. These are applied layer by layer onto the gelcoat until the desired thickness is reached. The hand lay-up process offers precise control over material thickness and placement.
Spray lay-up
An open-mold technique where chopped fiberglass mixed with resin is sprayed directly into the mold. This method allows for rapid coverage of large surfaces to the desired thickness.
Vacuum infusion
This process involves placing a fiber structure within or on the mold, optionally incorporating core material. The entire laminate structure is infused with resin under vacuum pressure. This process produces a final product that is both strong and lightweight.
Resin Transfer Molding (RTM)
A closed-mold process where a glass mat package with core material is placed in a two-part mold. Resin is injected into the mold under controlled pressure. This technique ensures high dimensional accuracy thanks to the use of a closed mold.
Why Choose Composite?
Composite provides a uniquely powerful combination of strength, durability, and lightweight characteristics. It resists corrosion, withstands extreme weather, and offers exceptional longevity. Additionally, composite offers exceptional flexibility for shaping and adapting to specific design needs. In summary, composite excels in every aspect!
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Have a question about Adel Composites or our services? Feel free to reach out to discuss your options!
Contact UsPrecision & care
in every layer!
